High Pressure Pumps

Compact, Efficient, Robust, Long Service Life and Simple in Maintenance.
With integrated transmissions and compact dimensions KAMAT high pressure pumps are the ideal tool for countless applications. Simple operation and maintenance are just as characteristic for our plunger pumps as the high modularity and flexibility in capacity (2L to 3,482L per minute) pressure and fluids. Input power reaches from 3.85kW to 800 kW, with operating pressure from 50-3,500 bar.

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PLUNGER PUMPS

With 15 kW, KAMAT’s smallest High-Pressure Pump achieves 2,000 bar

With only 15 kW input power, KAMAT’s smallest high-pressure pump achieves an operating pressure of 2,000 bar. Thus the compact A K100 is associated with the most powerful pumps of their size class. It is primarily employed for paint-removal and rust-removal, however, due to its compact construction design and low weight of only 25 kg, it can be used in very diverse applications. Often the small high-pressure pump, complete with electric, diesel or gasoline drive, is used as a compact mobile unit.

Technical Specification

Flow 6,8 l/min
Pressure 2000 bar
Power Input 15 kw
Weight 25 kg

Characteristics

  • Gear with oil-bath lubrication
  • Load-change-free pump head of stainless steel
  • Hard-metal plungers and valve parts of stainless steel
  • Installation horizontal

45 kW High-Pressure Pump for small-scale Industrial-Cleaning Work

With 45 kW, the K 4500 high-pressure pump represents an entry point into the classic KAMAT modular component system. This modular construction design enables, for example, the possibility of the pump being equipped with different pump heads. In this way, different operating pressures and pumped media are possible. The media can have a viscosity of up to 2,000 mPas (millipascal second).

A further advantage: The basic design of the pumps consists of relatively few component parts. As a result of this alone, the reliability is increased. Furthermore, the pump is provided with a classic V-belt drive. It is particularly suited for small-scale industrial applications and for industrial cleaning.

Technical Specification

Flow 11 – 232 l/min
Pressure 50 – 2100 bar
Power Input 22 – 45 kw
Weight 195 kg

Characteristics

  • Gear with oil-bath lubrication
  • V-belt drive
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

Diverse Range: 80 kW High-Pressure Pump for Cleaning Work

The K 8000 is extremely useful for many purposes: From small-scale applications in industry, such as industrial cleaning and jetting, through to the pumping of special media such as sea water, glycol, methanol or oils. With 80 kW it is associated with the more compact KAMAT high-pressure pumps. The classic KAMAT modular component system enables the pump to be simply designed for different requirements. Nevertheless, the pump consists of relatively few parts, whereby maintenance is simplified and its reliability is increased. From this pump size, the KAMAT high-pressure pumps are provided with an integrated gear reduction-ratio.

Technical Specification

Flow 13 – 283 l/min
Pressure 135 – 2950 bar
Power Input 37 – 75 kw
Weight 250 kg

Characteristics

  • Gear with oil-bath lubrication
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

90 kW High-Pressure Pump for small-scale industrial Cleaning Work

If forced lubrication and possibly an oil cooler is required, then the K 9000 is the slightly higher-performance alternative to the K 8000. This 90 kW high-pressure pump, similar to the previously described model, is suited for smaller applications in industry, such as industrial cleaning or process technology. The employment of different pump heads in the KAMAT modular system makes possible different pumped media, for example with fluid temperatures up to 200°C. As with the smaller models, the K 9000 is also characterized by its basic design consisting of relatively few parts.

Technical Specification

Flow 13 – 283 l/min
Pressure 100 – 3100 bar
Power Input 55 – 90 kw
Weight 255 kg

Characteristics

  • Gear with forced lubrication
  • Optionally available with oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

100 kW High-Pressure Pump for industrial Surface-Cleaning Work

KAMAT’s K 10000 high-pressure pump offers a very wide application spectrum for industrial cleaning: With its 130 kW of power, the high-pressure pump is suitable for smaller applications, such as cleaning with a gun as well as for large-scale applications with surface cleaners or the Ship Hull Crawler. It is constructed in the classic KAMAT modular component system, which means that the pump’s duty can be modified by simply by changing a few component parts. Thus the pumps can also be retrofitted at the customer’s site with very little outlay. Like all KAMAT models, the pump is extremely reliable and the short stroke of the pump leads to a low level of wear.

Technical Specification

Flow 15 – 449 l/min
Pressure 90 – 3500 bar
Power Input 75 – 130 kw
Weight 440 kg

Characteristics

  • Gear with forced lubrication
  • Optionally available with oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

100 kW High-Pressure Pump: Cleaning with alternating Operation

With 110 kW, the K 11000 is a powerful pump which is designed for intermittent operation. This KAMAT high-pressure model is provided with an oil-bath lubrication and not with oil-pressure lubrication. Thus the pump is better suited for work with interruptions, however, it is enormously rugged. Classically its employment tends to be in industrial cleaning and jetting. Flexibility is also trump in case of this pump: The modular construction design enables a simple conversion of the pump to other operating pressures, for example through the exchange of the pump heads. Like many other of our models, it is also available in accordance with ATEX.

Technical Specification

Flow 35 – 454 l/min
Pressure 70 – 1500 bar
Power Input 60 – 110 kw
Weight 425 kg

Characteristics

  • Gear with oil-bath lubrication
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

130 kW High-Pressure Pump for Jetting or Hydraulics in 24/7 Operation

People requiring high-pressure pumps for jetting or hydraulic applications , suitable for 24/7 operation, have a powerful entry model with the K 13000. The 130 kW high-pressure pump is provided with a gearbox with forced lubrication and can be optionally equipped with an oil cooler for demanding continuous operation. This pump model is also constructed in the classic KAMAT modular component system, so that an adaptation to different pumped media can be carried out simply. Due to relatively few component parts, the pump is very rugged and this applies particularly for 24/7 operation.

Technical Specification

Flow 38 – 496 l/min
Pressure 80 – 1500 bar
Power Input 75 – 130 kw
Weight 440 kg

Characteristics

  • Gear with forced lubrication
  • Optionally available with oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

180 kW High-Pressure Pump for the Cleaning of large-scale Industrial Areas

The K 18000 is provided with forced lubrication which allows it to be used continuously. Its main area of application is in industrial cleaning. In case of large ship surfaces, the combination of the pump with the Ship Hull Crawler With 180 kW, the performance of the pump is far higher than that of the K 13000. It is mostly selected when just this higher performance is required, but where the K 25000 is too large for the application. The KAMAT modular component system with all its advantages is also used in this pump: Pump heads which can be changed simply and change sets for different requirements, as well as few component parts, are the keywords here for reliability and simple maintenance.

Technical Specification

Flow 24 – 522 l/min
Pressure 110 – 3500 bar
Power Input 110 – 180 kw
Weight 440 kg

Characteristics

  • Gear with forced lubrication
  • Optionally available with oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

200 kW High-Pressure Pump as Stand-by or Emergency Pump

With 200 kW, the K 20000 high-pressure pump is very powerful. Its gearbox is oil-bath lubrication making it is more suitable for intermittent operation. For this reason, it is often used as a stand-by or emergency pump. In a similar power class with oil-pressure lubrication, the K 25000 would be the correct selection for continuous operation. The K 20000 is characterized by a high level of robustness, since its basic design consists of few parts and also the oil-bath lubrication is very rugged. Following the KAMAT modular design concept, this pump can also be easily adapted to different operating pressures and pumped media.

Technical Specification

Flow 34 – 957 l/min
Pressure 60 – 2800 bar
Power Input 110 – 200 kw
Weight 940 kg

Characteristics

  • Gear with oil-bath lubrication
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

Powerful 250 kW high-pressure pump for 24/7 operation

The K 25000 is use in hundreds of pump stations internationally, providing high-pressure in hydraulic systems. With 250 kW and a gearbox with forced lubrication, as well as optional oil cooler, this high quality pump represents the perfect solution to requirements in mining with 24/7 operation. Generally it is particularly suitable for hydraulic applications, jetting and process technology. With different pump heads, the K 25000 can be equipped for different operating pressures and pumped media. This high-pressure pump can pump media with a viscosity of up to 2,000 mPas (millipascal second) and a fluid temperature of up to 200°C.

Technical Specification

Flow 41 – 1148 l/min
Pressure 60 – 3200 bar
Power Input 132 – 250 kw
Weight 955 kg

Characteristics

  • Gear with forced lubrication
  • Optionally available with oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

350 kW High-Pressure Pump for Jetting and Hydraulic-Applications

With a driving power of 350 kW, the K 35000 high-pressure pump is very well suited for jetting and hydraulic applications. It is frequently used, for example, with large mobile jetting systems and has proved itself over many years with service providers in the chemical industry, as well as in mining for flow rates of between 400 and 600 l/min. In this case, the K 35000, with a forced-lubricated gear and with oil cooler, is suited to the demands of 24/7 operation. The K 35000 high-pressure pump is constructed in the classic KAMAT modular component system and as such offers a flexible adaptation to requirements such as operating pressure and medium. Therefore it is also frequently employed in the process-technology sector.

Technical Specification

Flow 47 – 1310 l/min
Pressure 110 – 3500 bar
Power Input 280 – 350 kw
Weight 1360 kg

Characteristics

  • Gear with forced lubrication
  • With oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

With a 400 kW High-Pressure Pump, greater Pressure at similar specific Output

The K 40000 high-pressure pump is very similar to the K 35000 in respect of the basic areas of application: In main focus are hydraulic hydraulic applications and jetting. In case of jetting, the 400 kW high-pressure pump is frequently installed in large mobile systems. The K 40000 is particularly the choice when, in comparison with the K 35000, the same specific output should be realized at higher pressure. In mining these are, for example, flow rates of between 400 and 600 l/min. With industrial service providers, usually around 200 l/min at approx. 1000 bar. Mostly the pump is used in 24/7 operation. According to layout of the pump heads, the high-pressure pump is suited for pumped media with a viscosity of up to 2,000 mPas (millipascal second) and a fluid temperature of up to 200°C.

Technical Specification

Flow 58 – 1310 l/min
Pressure 125 – 3500 bar
Power Input 315 – 400 kw
Weight 1360 kg

Characteristics

  • Gear with forced lubrication
  • With oil cooler
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

Pumping without Inlet Pressure: 500 kW High-Pressure Pump with five Cylinders

With five cylinders the K 50000 is one of our key, powerful, high-pressure pumps. Its special feature consist in its having five cylinders which are calculated exactly and coordinated with each other: Thus the K 50000 achieves a high performance capability without any cavitation arising. It is even able to pump up to 640 l/min without inlet boost pressure. This high-pressure pump, with 500 kW drive power, is particularly suitable for large jetting, or hydraulic applications. It is used as a high-end pump in mining, as a work-horse in water hydraulics and in steelworks, as well as in large mobile jetting systems for concrete upgrading.

Technical Specification

Flow 69 – 1913 l/min
Pressure 85 – 3500 bar
Power Input 315 – 530 kw
Weight 2200 kg

Characteristics

  • Quintuplex pumps, in order to avoid cavitation
  • Gear with forced lubrication and oil cooling
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

Pump large Volume Flows with five Cylinders without Cavitation

With an input power of 800 kW, the K 80000 high-pressure pump is an extremely powerful pump. As a five-cylinder pump (quintuplex), it offers the possibility to pump in many applications without inlet boost pressure. Its special five-cylinder design allows large volume flows without cavitation in the pump. Similar to its smaller counterpart the K 50000, it is used for large jetting or hydraulic tasks. It is used especially as a high-end pump in mining, as a work-horse in water hydraulics and in steelworks, as well as in large systems of the oil and gas industry. The gearbox with oil forced lubrication and oil cooler enables a secure, continuous, operation of the high-pressure pump.

Technical Specification

Flow 117 – 3482 l/min
Pressure 60 – 3500 bar
Power Input 400 – 800 kw
Weight 3650 kg

Characteristics

  • Quintuplex pumps, in order to avoid cavitation
  • Gear with forced lubrication and oil cooling
  • Integrated gear reduction-ratio
  • Also available in accordance with API 674 and/or ATEX
  • Special media, such as sea water, glycol, methanol, oils etc., on request
  • Filtration up to 350 µm

PUMP ACCESSORIES

Powerful, High-Pressure Valves for High-Pressure Plunger Pumps

Assurance of a constant operating pressure with directional-control valves, pressure-control valves, by-pass valves and safety valves.

For many high-pressure applications, a constant operating pressure is required. In order to guarantee this, even in different operating states and with changing consumption requirements, the design must ensure that the high-pressure pump and valve systems are compatible. Depending on the application, directional-control valves, pressure-control valves, by-pass valves, as well as safety valves, are used. We design and produce all the these valve variants ourselves. The advantage: The high-quality and powerful KAMAT high-pressure valves, with valve peripherals matched perfectly to the application, ensure the dependable continuous operation of the plunger pump. Special KAMAT valve types are usable up to 4,000 bar.

With a pneumatic, electrical or hydraulic control of the high-pressure valves, the plunger pumps can be integrated perfectly into automated and remote-controlled processes. As a result of the integration, they offer enormous independence in the control of the processes. Our electro-hydraulic solenoid valves are even usable up to an operating pressure of 3,000 bar, which enables the integration into automated process controls in many industrial-application cases.

On request, we also produce high-pressure valves for special areas of application: For simple applications without process control, we can manufacture pressure-limiting valves and safety valves, for example spring-loaded. Special designs, for instance for the testing of pipelines, or for gas tanks in the automobile sector, are also included in our

Rotating Nozzles for High-Pressure Applications

Our rotating, externally-driven nozzles concentrate the hydraulic energy completely on the processing step.

In order to ensure a surface treatment with excellent results and within a reasonable time, we have developed special externally-driven rotating nozzles suitable for our high-pressure pumps: According to requirement of the customer, our nozzles can be driven pneumatically, electrically or hydraulically. In case of traditional, self-driven rotating nozzles, the water jet encounters an angle before its discharge from the nozzle and this sets the nozzle in rotation. Driving the rotating nozzle causes an energy loss of the water jet and hence is significantly less efficient. KAMAT rotating nozzles enable coherent jets which are capable of being moved precisely and quickly even over large surfaces. In case of externally-driven rotation, the hydraulic energy is used completely on the surface being jetted, which enables excellent and efficient work results on surfaces.

Furthermore, our pump accessories program offers a great number of further high-pressure nozzles, such as orbital nozzles, cone nozzles, fan nozzles and special pipe-cleaning nozzles.

Reliable Filtration and ecology-minded Water Treatment

For the protection of sensitive parts in high-pressure cleaning systems and diesel injectors.

High-pressure cleaning technology with water has many advantages: A water jet can be used gently on the surfaces to be cleaned, water is generally available as a medium and is, at the same time, environmentally-friendly without extensive delivery outlays. Regarding accessories, high-pressure cleaning systems generate special requirements, which are difficult to meet. For this reason KAMAT has developed its own customer-specific, high-pressure, filter solutions.

KAMAT high-pressure filters are available for operating pressures up to 4,000 bar. The task of the filter is the protection of both the sensitive high-pressure component parts, and the material to be processed. The water may contain hard particle contamination, for example in recycled water or in industrial water. This hard particle contamination could impair the water tools, such as high-pressure nozzles, in the long run. High-pressure filters are additionally used in order to protect fuel injectors, for instance in large diesel engines.

KAMAT offers water-recycling systems and cleaning technology which match the high-pressure filters. They provide for an environmentally-friendly recycling of the water jet in cleaning applications.

Rotating Leadthroughs guarantee the Movement of the Water Jet

With systematic movements of a high-pressure water jet, an efficient surface processing is enabled.

The central idea of high-pressure tools is to concentrate the energy of a high-pressure water jet at the smallest possible point, and to thus maximize its effect. The smaller the area being jetted, the slower the process is at dealing with large areas. The solution is a rapid and systematic movement of the high-pressure water jet. Rotating joints enable a transition of the water from fixed to rotating parts of the high-pressure tool, so that the water jet is moved in a targeted way. KAMAT rotating joints are suitable for pressures up to 4,000 bar. They can be driven by internal, or external, energy and can achieve up to 3,000 rotations per minute.

For fatigue-free and safe working, we also offer easy to use rotating connectors for hoses under high pressure suitable for our high-pressure pumps. These rotating connectors, also developed and produced by ourselves, are especially streamlined internally to minimize flow restrictions.

High-Pressure Tank Cleaning with remote-controlled Tank Washing Head

Targeted tank cleaning: The special KAMAT tank washing head is externally driven and remote-controllable in all functions.

The special KAMAT tank washing head TWK 200/1500 Air is employed as a conventional tank washing head but with the addition of remote control for in all functions. The nozzle arms of the high-pressure device can be controlled in all axes independently of each other and also stopped. This remote control enables the targeted cleaning of severely soiled areas of a tank. The high-pressure tank washing head TWKAir is externally-driven with compressed air. In high-pressure operation with 1,500 bar, the tank washing head delivers 200 liters of water per minute. This performance capability, coupled to very targeted remote control, enables the user to easily solve all the cleaning tasks normally faced.

Remove Coatings of large Steel Surfaces without Scaffold Construction

The Ship Hull Crawler cleans ship and tank surfaces in remote-controlled operation. Magnets and chain drive guarantee hold and movement.

We have specially developed the KAMAT Ship Hull Crawler SHC 3000 in order to clean large steel surfaces, for example ships, or large tanks, rapidly and without building scaffolding. Key technical advantages of the high-pressure surface cleaner are the thought-out combination of natural magnets and chain drive, as well as controllable high-pressure nozzles. The complete high-pressure system is remotely controlled conveniently and safely. The hold and drive combination of natural magnets and pneumatically-driven chains enables the Ship Hull Crawler to move over vertical steel surfaces quickly and controllably. It is even able to travel over openings and edges of the steel surfaces, and to clean there. Close radii can also be run over. The controllable, pneumatically-driven, 300 mm nozzle rotor ensures that coatings of every type are removed leaving metallically clean steel. Even overhead work is possible. Thus the usual, manual jetting work for the cleaning e.g. of ship and tank surfaces, is reduced significantly. The KAMAT KAMJET is optimally suitable for driving the SHC 3000.

Important accessories for high-pressure cleaning

Extending from surface cleaners, through hose lines, to protective clothing, we offer everything required for high-pressure cleaning

Cleaning tasks may have very different requirements, according to area of application. So that you, as a customer, can solve your tasks safely and efficiently, we have developed special accessories matching our high-pressure pumps and pump systems. Thus, for example, our accessories program for high-pressure technology includes a large selection of surface cleaners for different operating pressures, as well as the KAMVAC compact, mobile vacuum unit. Further examples from our program are the effective, semi-automatic pipe-cleaning device TORNADO, the most varied high-pressure hose assemblies, as well as protective clothing vital for safe working.

Remote-controlled Ship Hull Crawler Surface Cleaner

The Ship Hull Crawler cleans ship and tank surfaces in remote-controlled operation. Magnets and chain drive guarantee hold and movement.

We have specially developed the KAMAT Ship Hull Crawler SHC 3000 in order to clean large steel surfaces, for example ships, or large tanks, rapidly and without building scaffolding. Key technical advantages of the high-pressure surface cleaner are the thought-out combination of natural magnets and chain drive, as well as controllable high-pressure nozzles. The complete high-pressure system is remotely controlled conveniently and safely. The hold and drive combination of natural magnets and pneumatically-driven chains enables the Ship Hull Crawler to move over vertical steel surfaces quickly and controllably. It is even able to travel over openings and edges of the steel surfaces, and to clean there. Close radii can also be run over. The controllable, pneumatically-driven, 300 mm nozzle rotor ensures that coatings of every type are removed leaving metallically clean steel. Even overhead work is possible. Thus the usual, manual jetting work for the cleaning e.g. of ship and tank surfaces, is reduced significantly. The KAMAT KAMJET is optimally suitable for driving the SHC 3000.

Kamat Pressure Pump Video

APPLICATIONS

Paint Removal with High-Pressure Water

High-Pressure Pumps in Employment in a Dry Dock

High-Pressure Pipe Cleaning

Cleaning Ships’ Hulls and Preparing for Corrosion Protection

Runway Cleaning with up to 2500 bar and Vacuum Device

Targeted Removal of Concrete with High-Pressure Pump Systems

Mining Hydraulics: High Availability of large Volume Flows

Descaling Steel hydromechanically

Pump System

Application Example

Industrial Cleaning 2800bar-160kW

Application Example

Mobile High-Pressure Station Industrial Hydraulic General Cleaning

Application Example

Petro Chemical 400kW

Application Example

Industrial Cleaning 530kW

Application Example

Industrial Cleaning Sugarindustrie

Application Example

Industrial Cleaning 2500bar-250kW

Application Example

Industrial Cleaning 75kW

Application Example

Cokeoven Cleaning 75kW

Application Example

High-Pressure Station Industrial Hydraulic/Needling

Application Example

Mining China

Application Example

High-Pressure Station Chemical Industry/Suspension Pump

Application Example

Mining Germany

Application Example

Mining Australia

Application Example

Movable High-Pressure Station Oil & Gas Industry Pipeline Testing/Pressure Testing

Application Example

High-Pressure Station Concrete Upgrading Construction Industry

Application Example

High-Pressure Station Sugar Industry/Cleaning of Heat Exchanger

Application Example

Mobile High-Pressure Station Ship Industry/Derusting/Paint Removal

Application Example

High-Pressure Station Cement Industry/Cleaning of Silos/Oven/Agitators

Application Example

Mobile High-Pressure Station Castings/Cleaning of Forms

Application Example

Mobile High-Pressure Station in a Container Automobile Industry/Cleaning of Painting Lines and Grids

Application Example

Mobile High-Pressure Station in a Container Industrial Hydraulic/Cleaning of Pipes and Channels

Application Example

Mobile High-Pressue System Aviation Industry/Cleaning of Landing Strips

Application Example

High-Pressure Station Paper Industry/Cleaning of Presses and Screens

Application Example

Mobile High-Pressure Station in a Container Ship Industry/Ship Hull Cleaning

Application Example

High-Pressure Station Ship Industry Ship Hull Cleaning

Application Example

Mobile UHP High-Pressure Station Building Industry Concrete Upgrading

Application Example

High-Pressure Station Offshore Industry

Application Example

Mobile High-Pressure Station Geothermisch Hydraulic Drilling

Application Example

Mobile High-Pressure Station Geothermics Hydraulic Drilling

For more information please visit https://www.kamat.de/en.html